Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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Can BFS ampoules terminally sterilize by autoclave? In the meantime, our Research and Development Centre features the concentration of more than 20 years of experience in FFS technology and more than 40 years in Fill and Seal technology and bag manufacture.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

Home Equipment Production Sterile. Combined with passion and pioneering spirit, just parneterals on the first day of business, our processes are continually optimised and customer-specifically adapted. Filling needles called mandrels deposit the required volume of liquid in the container.

Labelling is generally performed outside the machine in a non-sterile area.

Form Fill Seal (FFS) – Plümat

Ankur Choudhary Print Question Forum 2 comments. The number of dosage forms, i. Accept Read more …. To our product navigator. Product was successfully added to your shopping cart. Click here for advertising rates! It gives more production at very low operational cost with the high assurance of sterility. You must have JavaScript enabled in your browser to utilize the functionality of this website.

Form Fill Seal (FFS)

The risk of this occurring is directly related to the number of people working in a clean-room and the level of congregation by personnel in areas where critical aseptic manipulations are carried out. In BFS technology, a container is moulded from plastic, aseptically filled with liquid dosage form vfs hermetically sealed in one continuous, integrated and automatic operation, without human manipulation.


Form-fill-seal is a term used for more general technology employed in a wide variety of industries for packaging products, e. Both technologies provide increase production using low operational cost while at the same time increasing the quality of the product compared with traditional aseptic processing. You can ask questions related to this post here.

Form-fill-seal is a technology can also be applied to pharmaceutical products with technoloyg same goal as BFS, i. Machine and component design are designed for the highest possible productivity and lowest possible consumption of materials.

There is no personnel intervention to reduce the chances of the contamination during the manufacturing of sterile products. The essential steps of modern BFS technology are: Mainly multi-layer film materials, amongst other things based on polyolefins e. The mandrels are withdrawn and the upper part of the mould closes to seal the upper part of the container.

One of the most difficult issues to deal with is airborne contamination. Ankur Choudhary is India’s first professional pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since The system is being used for over 30 years and reported to achieve contamination rate below 0.

Join Log In 8. In traditional aseptic processing, containers are either supplied clean pagenterals sterilized to the filling line, or they are cleaned and sterilized within the aseptic filling line. Get Free Updates Comments shall be published after review.

Plastic containers, for example, are usually washed, dried, sterilized and cooled before filling. The capacity of the machine depends upon the number of moulds.


Labeling of the containers is done outside the machine.

JavaScript seems to be disabled in your browser. These are automated techniques to prepare sterile products. It takes seconds to produce one container. Minimum tolerances and high-quality materials guarantee absolute technologyy reliability and the top-class quality of the final product. This website uses cookies to ensure you get the best experience on our website. Granules of a thermoplastic polymer e. Parebterals an Article Name. The larger the machine, the higher the throughput.

The mould is opened and the completed filled ff are conveyed out of the BFS machine and sterile area to a remote station where excess plastic is removed and the finished product is sent for labelling and packaging. The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a closed sterile chamber of the machine.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

Everything in one process. Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that the machines are surrounded by class 1M environment, or better.

By contrast, traditional aseptic processing allows a tfchnology sterile drug product to be achieved by individually sterilizing the containers, materials and equipment used in the process, resulting in a unified sterilized product. The container formation, filling and the sealing must be conducted ans a class area. Get Free Book Now. Swipe to the left. Visitors are also reading: